Best Chamfer End Mills

of Dec 2024

   In the realm of metalworking, precision and efficiency reign supreme. Enter chamfer end mills, the unsung heroes of the machining world. Designed with a cutting edge that's specifically crafted to create beveled edges, these end mills excel in chamfering, a process that removes sharp corners and edges from workpieces, leaving a smooth, finished surface. Their distinct geometry not only enhances safety by eliminating hazardous burrs but also streamlines subsequent processes, making them indispensable tools for various industries, including automotive, aerospace, and manufacturing.

Niagara Cutter

The Niagara Cutter CM460-0.250-D1-C.0-Z4 17004748 Carbide Chamfering Mill is an ideal choice for machining aluminum, stainless steel, titanium and exotic alloy materials. Made in the USA, this solid c...

Bassett MCH

The Bassett MCH-2D Series Solid Carbide End Mill is a high-performance tool designed for precision cutting in a wide range of materials. Its double-end design features two flutes with a 90-degree prof...

C.S. Unitec EKF 645 Portable Heavy

The CS Unitec EKF 645 Portable Heavy-Duty Power Chamfering Tool/Beveling Machine is a powerful, versatile tool designed to provide fast and easy preparation of weld seams and bevels at 30° & 45° ang...

Niagara Cutter

5. Chamfer End: 60 Degree 6. Flutes: 4 7. Coating: TiAlN 8. Material: Carbide 9. Cutting Diameter: 5/8" 10. Shank Diameter: 3/8" 11. Overall Length: 2" 12. Made in USA: Yes The Niagara Cutte...

HHIP 2006

The HHIP 2006-0385 45 Degree High Speed Steel Single Angle Chamfer Cutter is a great tool for chamfering and angle milling operations. It is designed with a right hand cut, a 45 degree chamfer angle, ...

Niagara Cutter

Niagara Cutter's CM490-0.375-D1-C.0-Z4 17004753 Carbide Chamfering Mill is a must-have for machining aluminum, stainless steel, titanium and exotic alloy materials. This chamfering mill is designed fo...

Whiteside #2318 60 Degree Chamfer 1"CL, 1/2" SH

9.8
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The Whiteside #2318 60 Degree Chamfer Bit is a must-have for any woodworking project. This chamfer bit is designed to cut a 60 degree angle on your workpiece, providing a professional finish to your p...

Whiteside Router Bits 2292 Chamfer Bit with 45

9.8
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4. 45-Degree Chamfer Bit with 7/16 inch cutting length 5. Manufactured in the USA 6. 30+ years of experience in the router bit industry 7. Highly rated by several woodworking magazines 8. Innovati...

Bassett MCH

9.6
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The Bassett MCH-4D Series Solid Carbide End Mill is an ideal choice for a variety of machining operations. This uncoated (bright) finish end mill features four flutes and a 90 degrees profile angle wi...

SpeTool Carbide Chamfer End Mill V Groove Router Bit 60 Degree, 4 Flutes 1/4 inch Shank for CNC Carving...

9.2
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The SpeTool Carbide Chamfer End Mill V Groove Router Bit is the perfect tool for any CNC carving and chamfering job. The router bit is designed with a 60 degree angle and a 1/4 inch shank diameter, ma...

Spetool 90 Degree Carbide V Bits with Tiain Coated 4 Flutes, Chamfer End Mill for Caving V Groove and...

9.2
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The Spetool 90 Degree Carbide V Bits with Tiain Coated 4 Flutes, Chamfer End Mill for Caving V Groove and Sign is the perfect tool for carving intricate designs into wood and metal. This router bit ha...

Accusize Industrial Tools 5/16'', H.S.S. Corner Rounding End Mills, 7/8'' Shank Dia, 1

Accusize Industrial Tools 5/16'' H.S.S. Corner Rounding End Mills are the perfect tool for milling rounded corners. This high speed steel end mill is designed with a 7/8'' shank diameter, 1-1/8'' cutt...

Bassett

8.8
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The Bassett MCH-2D Series Solid Carbide End Mill is an excellent choice for a variety of applications. This uncoated (bright) finish tool features a 2 flute, 90 degree profile angle, and chamfer desig...

45B

8.6
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The 45A-SSK-C20-110L 45 Degree Chamfer Milling Cutter Arbor is an economical and versatile tool for use with APMT1604 inserts. This arbor features a shank diameter of 20mm and a total length of 110mm,...

Razor Tool 1/4” Dia 4 Flute 90 Degree Carbide Chamfer Cutter 1/8" LOC 2.5" Long

8.4
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The Razor Tool 1/4” Dia 4 Flute 90 Degree Carbide Chamfer Cutter 1/8" LOC 2.5" Long is the perfect tool for any machinist or hobbyist. This chamfer cutter is made from premium micrograin carbide, al...

45

8.4
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The 45-SD-C12-D3-100L 45 Degree Chamfer Indexable Mill Cutter Arbor SDMB26152 Carbide Inserts is the perfect tool for cutting and shaping metal. This set includes an arbor, a torx key, and a packing b...

Bassett MCH

8.2
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The Bassett MCH-4R Series Solid Carbide End Mill is a high-performance cutting tool designed to provide superior performance in a wide range of materials. This uncoated (bright) finish end mill is mad...

SpeTool 2Pcs Carbide Chamfer End Mill V Groove Router Bit 60 & 90 Degree, 4 Flutes 1/4 inch Shank for...

9.4
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The SpeTool 2Pcs Carbide Chamfer End Mill V Groove Router Bit is the perfect tool for your CNC carving and chamfering needs. This set of two router bits feature a 1/4 inch shank diameter, a 2 inch ove...

JERRAY Chamfering Mill, Carbide with TiAlN Coated, 4 Flutes, 60 Degree V

8.8
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The JERRAY Chamfering Mill is a great tool for creating precise and accurate chamfers. This carbide router bit is coated with TiAlN for increased durability and longevity, and features four flutes and...

Cutting tools are essential in the manufacturing, metalworking, and woodworking industry. Chamfer end mills are among the most commonly used cutting tools in these industries. They are used to create a beveled edge on a workpiece or to create a chamfer. The shape of a chamfer end mill allows for precise cutting of corners and edges. In this article, we will provide you with valuable tips to help you choose the best chamfer end mills for your applications.

Tip #1: Material

The material of the chamfer end mill is one of the most important factors to consider when choosing the right cutting tools. These tools are typically made from carbide, high-speed steel, or cobalt. Carbide is the most durable material and is ideal for cutting hard materials such as titanium, stainless steel, and hardened steel. High-speed steel is more flexible and can handle softer materials such as aluminum, brass, and plastic. Cobalt is a combination of carbide and high-speed steel and is used for cutting harder materials than high-speed steel but softer materials than carbide.

Tip #2: Coating

The coating of the chamfer end mill is another important factor to consider. Coatings help to increase the lifespan of the tool and enhance its performance. The most common coatings used on chamfer end mills include TiN (titanium nitride), TiCN (titanium carbonitride), and TiAlN (titanium aluminum nitride). TiN is the most common coating and is ideal for cutting aluminum and other non-ferrous materials. TiCN is a good option for cutting stainless steel and hard materials. TiAlN is best suited for cutting high-temperature alloys and hardened steel.

Tip #3: Geometry

The geometry of the chamfer end mill is also important to consider. The geometry determines the shape and size of the cutting edge and affects the performance of the tool. The most common geometries for chamfer end mills include four-flute, six-flute, and eight-flute. Four-flute chamfer end mills are ideal for general-purpose cutting and are suitable for most materials. Six-flute chamfer end mills are used for finishing operations and producing a high-quality surface finish. Eight-flute chamfer end mills are used for roughing and heavy metal removal.

Tip #4: Shank Size

The shank size of the chamfer end mill is another factor to consider. The shank size should match the size of the collet or chuck that will hold the tool. The most common shank sizes for chamfer end mills are 1/4 inch, 3/8 inch, and 1/2 inch. It is important to choose the appropriate shank size for your application to ensure the tool is securely held in place and to prevent damage to the collet or chuck.

Tip #5: Flute Length

The flute length of the chamfer end mill is another important factor to consider. The flute length is the length of the cutting edge and determines the maximum depth of cut that the tool can make. It is important to choose a chamfer end mill with a flute length that is appropriate for your application. A longer flute length is ideal for deeper cuts, while a shorter flute length is best for shallow cuts.

Tip #6: Diameter

The diameter of the chamfer end mill is also important to consider. The diameter determines the size of the chamfer or beveled edge that the tool can create. It is important to choose a chamfer end mill with a diameter that matches the size of the chamfer or beveled edge that you need to create. It is also important to choose a diameter that is appropriate for your application, as a larger diameter may be too large for small cuts or detailed work.

Tip #7: Brand and Quality

The brand and quality of the chamfer end mill are important considerations. It is important to purchase cutting tools from a reputable brand that is known for producing high-quality products. Higher quality chamfer end mills are made from better materials and are manufactured with greater precision, which leads to better performance and longer tool life.

Conclusion

Choosing the right chamfer end mill is essential for achieving high-quality results in the manufacturing, metalworking, and woodworking industry. It is important to consider factors such as the material, coating, geometry, shank size, flute length, diameter, brand, and quality when choosing the right chamfer end mills for your applications. By following these valuable tips, you can ensure that you choose the best cutting tools for your needs and achieve the best possible results.

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